Aprilaire Humidifier 558 User Manual

READ AND SAVE THESE INSTRUCTIONS  
®
AUTOMATIC HUMIDIFIER  
®
The Best Cure For Dryness  
OWNER’S MANUAL  
FOR MODELS 448, 558, 568, 600, & 700  
Includes Safety, Operating and Maintenance  
Instructions and Warranty  
TABLE OF CONTENTS  
PAGE  
Introduction................................................Inside Front Cover  
Principle of Operation............................................................1  
Operating Instructions  
•Automatic Mode................................................................3  
•Manual Mode ....................................................................5  
Effect of Water Characteristics..............................................7  
Annual Maintenance ..............................................................8  
Annual Summer Shutdown....................................................8  
Periodic Preventative Maintenance .......................................8  
MAINTENANCE INSTRUCTIONS  
Models 448, 558 & 568 ..............................................10, 12  
Model 600 ........................................................................13  
Model 700 ........................................................................14  
Limited Warranty..................................................................15  
Replacement Record ............................................Back Cover  
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I. PRINCIPLE OF OPERATION  
With your purchase of a humidification system, you have  
invested in a humidifier that operates on the evaporative  
principle – nature’s own way of adding moisture – and will  
provide the proper relative humidity all during the heating  
season. It is very possible that you have questions concerning your  
new humidifier – questions on what it can do for you, and what you  
should do to receive maximum benefits from it. This booklet is  
intended to help you do exactly that.  
Nature, in producing an invigorating comfortable April day, com-  
bines just the right temperature and the right amount of moisture.  
Aprilaire Humidifiers employ the same principle, with refinements, to  
give you the proper relative humidity for maximum allowable com-  
fort all winter long.  
The important considerations in the evaluation of a humidifier are  
Positive Control, Sufficient Capacity, Trouble-free Performance and  
Minimum Maintenance. The operating principle of your Aprilaire  
provides all of these advantages. Here, briefly, is the method:  
The Aprilaire Humidifier is installed to operate in conjunction with  
the furnace blower motor. When the Aprilaire Humidifier Control  
calls for humidity and the blower motor is operating, water flows to  
the distribution tray located at the top of the unit. The water is uni-  
formly distributed across the width of the tray and through a scien-  
tifically designed system of outlets. It flows by gravity over the  
®
Water Panel evaporator, the heart of the unit. Dry, hot air is moved  
through the moisture-laden Water Panel evaporator where the  
evaporation takes place. The now humidified air carrying moisture in  
vapor form (nature’s own way) is circulated throughout the home.  
The correct water flow is determined by an orifice equipped  
with each drain type unit. When the unit is operating, there will  
be a small, steady stream of water to drain, which flushes away  
most of the trouble-causing minerals. Do not use the saddle valve  
to regulate the water flow. It is designed to be completely opened or  
closed. The minerals and solid residue not trapped by the replace-  
able Water Panel evaporator are flushed down the drain. The drain  
also eliminates the problems caused by stagnant water. This is the  
most effective and least expensive method to dispose of trouble-  
causing minerals.  
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There are some homes where drain facilities are not accessible  
or available. For these situations, or where high water  
hardness is not a problem, specially designed Aprilaire  
Humidifiers, Models 448 and 445, are available, incorporating a  
water recirculating system.  
Capacity is high because an average-size home (10,000 cu. ft.)  
requires the addition of approximately 9 gallons of water  
per day to maintain 35% relative humidity when the outside temper-  
ature is 20°. The smallest Aprilaire Humidifier under most operating  
conditions, has this humidifying capacity. Trouble-free perfor-  
mance and minimum maintenance are assured by the design fea-  
tures of the Aprilaire Humidifier. All unit housing parts that come in  
contact with water are non-metal and will never rust or corrode.  
Neither heat nor water will affect them under normal operating con-  
ditions.  
The Water Panel evaporator, designed especially for uniform,  
high evaporation, and the Scale Control Insert also efficiently traps  
mineral deposits which are often the cause of damage to working  
parts in ordinary humidifiers. No “white dust” can be distributed  
throughout the living quarters. The Water Panel evaporator is the  
heart of the unit and must be in good condition to assure high  
capacity trouble-free performance. It should be changed annually.  
The granular coating in the bottom of the distribution tray is  
designed to provide equal distribution of the water to each of the  
openings assuring an even flow of water over the Water Panel evap-  
orator. Do not clean the mineral scale off the bottom of the water  
distribution tray at the end of the humidification season. The scale  
itself provides an excellent track for the water to follow. This is actu-  
ally what we try to simulate with the synthetic coating in the bottom  
of the tray. If the coating is removed, it is not necessary to purchase a  
new distribution tray or upper housing. You can accomplish the  
same uniform performance by applying a small amount of liquid dish-  
washing detergent over the entire inside surface of the water distribu-  
tion tray. This will allow the water to flow evenly through each of the  
openings, provided, of course, the unit is level in order to achieve  
maximum capacity.  
There are many humidifiers on the market. They all add  
moisture . . . with varying degrees of efficiency. None, however, can  
provide the features, design, and performance incorporated into  
your Aprilaire Humidifier.  
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II. OPERATING INSTRUCTIONS  
There are 2 possible modes of operation of your Aprilaire Humidifier  
Control and an explanation of both modes follows:  
Automatic Mode:  
(Manual Mode-see pg 5)  
Your Aprilaire Humidifier Control is installed in the cold air return.  
During the first heating season, your Humidifier Control needs to  
be set initially to match your home’s condition. Please follow these  
steps when adjusting your control (refer to Figure A).  
1. Turn the dial setting knob to “5,” which is within the normal range.  
During the next 24-48 hours it may be necessary to adjust the dial for  
more or less humidity, depending on your personal comfort and  
home’s requirements. Refer to the “Operation Guide” (Table 1).  
2. During the coldest portion of the first heating season, minor  
adjustments may be necessary. This is dependent upon your  
individual home construction, refer to the “Operation Guide” (Table 1).  
(Table 1) Operation Guide  
Condition  
Solution  
Condensation on windows  
Reduce the setting on the control dial  
by 1 increment.  
Lack of humidity  
Increase the setting on the control dial  
by 1 increment.  
Humidifier does not operate  
Turn dial to “Test.” Make certain furnace  
blower is operating and furnace is calling  
for heat. If unit still doesn’t operate, consult  
a heating contractor.  
Humidifier won’t shut off  
Test mode  
Turn dial to “Off.If unit continues to  
operate, consult a heating contractor.  
System operation is checked by setting the  
knob to“Test.Make certain furnace blower  
is operating and furnace is calling for heat.  
Humidifier will operate for one minute.  
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(Figure A)  
The relative humidity in  
your home will now be  
accurately controlled to  
meet your needs and should  
not need further adjustment  
during future heating  
seasons. Make note of the  
dial setting in the event you  
temporarily move the knob  
when performing annual  
maintenance of the Aprilaire  
Humidifier  
7
6
5
4
Off  
3
2
1
Humidity Level  
Your Aprilaire Automatic Humidifier, is a high precision system  
that will accurately maintain the relative humidity in your home.  
For every 1º change in outdoor temperature, the control will  
1
automatically adjust the indoor relative humidity (RH) by /2%.  
If you would like to determine the RH in your home, follow  
these steps:  
1. Determine the outdoor temperature.  
2. Activate the furnace blower by setting your thermostat fan  
switch to the “On” position, or setting your thermostat to a  
higher temperature.  
3. Turn the control dial setting to the “Off” position. Then, slowly  
turn the dial clockwise until you hear the solenoid valve “click  
on.” Next, slowly turn the dial counter clockwise until you hear  
the solenoid valve “click off.” At this point, make note of the  
dial setting.  
4. Locate your dial setting on Table 2. Follow the dial setting to  
the right until it intersects with the current outdoor  
temperature. This is the relative humidity in your home under  
existing conditions.  
5. Return the thermostat and the control to their original settings.  
The Automatic Humidifier will accurately control the humidity in  
your home to a maximum of 45% RH and a minimum of 10% RH.  
The values of outdoor temperature and dial settings may fall in  
between or outside of the listed values in Table 2. In these cases,  
you can only approximate your home’s actual indoor RH.  
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(Table 2) % Relative Humidity Guide  
Outdoor Temperature (ºF)  
-10  
10  
10  
10  
15  
20  
25  
30  
0
10  
10  
15  
20  
25  
30  
35  
40  
20  
15  
20  
25  
30  
35  
40  
45  
30  
20  
25  
30  
35  
40  
45  
45  
40  
25  
30  
35  
40  
45  
45  
45  
1
2
3
4
5
6
7
10  
10  
15  
20  
25  
30  
35  
As an example, if the outdoor temperature is 20º F, and, following step 3, the  
humidifier turns off at 5on the dial range, then the RH in your home is 35%.  
Manual Mode:  
(Automatic Mode – see pg 3)  
Your Aprilaire Humidifier Control is installed in the cold air return. It  
is important to anticipate a drop in outdoor temperature and reduce  
the setting accordingly to avoid excessive condensation. For exam-  
ple, with an outdoor temperature of 20° the correct setting will be  
35% relative humidity. If the temperature is expected to fall to 0° that  
evening, then merely reduce the setting to 25% several hours prior to  
the temperature change.  
The recommended settings on the humidistat are based on  
years of research (see table 3) and experience as to what is best for  
the average home. These settings represent a compromise between  
RH levels that would be most desirable for comfort  
reasons and humidity levels that are suitable for protection of your  
home and to avoid condensation on your windows. For example, a  
wintertime indoor RH of 50% may be considered ideal, but unfortu-  
nately, it probably would result in damage to your home.  
Observance of the recommended RH levels on your humidistat,  
therefore, is an important safeguard. Condensation of water on  
inside windows in the form of fogging or frost is usually an indica-  
tion of too high relative humidities. This same condensation can  
take place in other areas in your home with the possibility of dam-  
age resulting.  
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(Table 3) Outdoor-Indoor Relative Humidity  
Outside Temperature  
Recommended RH  
+40°  
+30°  
+20°  
+10°  
0°  
45%  
40%  
35%  
30%  
25%  
20%  
15%  
10°  
20°  
The humidistat is a precision  
instrument that can be used  
to determine the RH accurately in  
your home during the winter. Turn  
the dial to the lower setting, then  
reverse the dial direction slowly  
until you hear the solenoid valve  
click on. At this point, read the  
RH on the dial. This will be very  
close to the actual RH in your  
home. (See Figure B)  
(Figure B)  
MANUAL MODE  
To check the humidifier operation, set the knob to test, make  
sure that the water saddle valve is open and that there is electricity  
to the unit. Generally, the furnace blower motor must be operating  
for the Aprilaire Humidifier to function. After the humidifier has oper-  
ated for one minute and water is entering the unit and coming out at  
the drain, reduce the humidistat setting to the recommended inside  
relative humidity, depending on the outside temperature. DO NOT  
LEAVE IN TEST MODE AS HUMIDIFIER WILL NOT OPERATE. Follow the  
suggested settings prior to a drop in the outside temperature.  
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Additional Information  
Be sure to keep fireplace dampers closed when not in use.  
They provide an excellent escape route for heat, as well as  
humidity. Humidity is lost at an even faster rate than heat because  
water vapor tends to seek its own level and your humidifier would  
not be able to replace it even when running at full capacity.  
On occasion, indoor moisture producing activities such as  
clothes drying, cooking, showers, etc., may raise the relative  
humidity level higher than it should be, even though the Aprilaire  
Humidifier is not operating. Telltale indications, again, are con-  
densation or frost on cold surfaces such as windows, doors,  
walls, etc. If such condensation persists for several hours, your  
home should be ventilated to dissipate the potential damaging  
excess moisture levels.  
III. EFFECT OF WATER CHARACTERISTICS  
Your humidifier will operate effectively using either hot, cold, hard  
or mechanically softened water. Whether to use available tap water,  
even though it may be quite hard, or chemically softened water, is a  
common concern to homeowners when installing a humidifier.  
Water used in homes contains varying amounts of minerals. The  
residue remaining as a result of hard water evaporation is primarily  
calcium and magnesium components and is usually quite hard,  
scaly, and dense.  
Residue from softened water tends to be soft and fluffy and has a  
greater volume than hard water scale. The service life of a Water  
Panel evaporator may be extended by using hard water, but in either  
case, the Water Panel evaporator is usually changed once a year. In  
the Model 448 Aprilaire Humidifier, these solids will build up on the  
evaporator surface, in the reservoir and pump section. This is why  
proper maintenance is important and necessary. Service hot water,  
140° maximum, is recommended with drain type units for increas-  
ing capacity and for heat pump applications.  
In the drain-equipped models, most of these solids are effectively  
controlled by flushing them down the drain.  
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IV. ANNUAL MAINTENANCE  
For best performance, we recommend that you replace the  
water panel evaporator in your Aprilaire Humidifier annually.  
Call the installer of your Aprilaire Humidifier. This information is  
often found on your equipment.  
Call your heating and air conditioning dealer.  
Use our Dealer Locatorat: www.aprilaire.com  
Look in the Yellow Pages under Humidifying Apparatus  
or Heating & Air Conditioner Contractors.  
If none of the above is successful and you still need  
information, please feel free to write us.  
Purchase only Genuine Aprilaire Water Panels to maintain  
performance.  
V. ANNUAL SUMMER SHUTDOWN  
1. For Models 448, 558, 568, and 600 close the bypassdamper if  
provided. The Model 600 damper is built into the unit and is  
easily closed with the small damper handle.  
2. Shut off the water supply to the humidifier by closing the sad-  
dle valve.  
Humidifier Control:  
There is no adjustment to the Humidifier Control required for  
summer shutdown. (Applies to both Automatic and Manual  
Mode.)  
VI. PERIODIC PREVENTATIVE MAINTENANCE  
NOTE: Periodic inspection and preventive maintenance  
of your total heating system is important for efficient and safe opera-  
tion. Your heating contractor should include humidifier service at the  
same time.  
All models are equipped with an in-line water strainer and orifice as  
shown below. These parts should be inspected and cleaned periodi-  
cally to assure continued proper unit performance.  
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Inspection and Service Instructions  
1. Disconnect electrical power to the  
furnace and shut off water supply.  
2. Disconnect the water line at the inlet  
compression nut.  
OUTLET  
COMPRESSION  
NUT  
3. Remove the in-line strainer from inside  
the inlet side of the valve by using a  
small nail or wire.  
ORIFICE  
4. Flush the in-line strainer clean or  
replace with a new strainer, Service  
Department, Part No. 4004.  
SOLENOID  
VALVE  
5. Replace the in-line strainer and  
reconnect the inlet water line (Double  
Wrench To Prevent Leaking).  
INLET  
IN-LINE  
6. Disconnect the water line at the outlet  
compression nut.  
STRAINER  
INLET  
COMPRESSION  
NUT  
7. Remove the orifice from the copper  
or plastic tube and make sure this  
small opening is unplugged.  
8. Replace the orifice and reconnect the  
outlet water line (Double Wrench To  
Prevent Leaking).  
9. Turn on water supply and reconnect  
electrical power to the furnace.  
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MAINTENANCE INSTRUCTIONS  
for  
APRILAIRE HUMIDIFIER MODEL 448  
WARNING! 120 volts may cause serious injury from electrical shock. Disconnect  
power and shut off water supply before servicing.  
5
3
2
4
1. Cover Knob  
2. Top Cover  
1
3. Feed Nozzle  
4. Distribution Tray  
5. Metal Frame  
1
MODEL  
448  
1. Note humidistat or control setting and turn dial to the Offposition.  
2. Disconnect electrical power and turn off water supply.  
3. Remove two aluminum knobs (1), swing up and remove top cover (2) from  
humidifier.  
4. Place finger under white plastic water outlet (3) at top of black water distribu-  
tion pan (4). Lift up to pop outlet loose from hole and notch in black distribution  
pan.  
5. Tip forward and lift the complete plastic framed evaporative section out of the  
humidifier.  
6. To remove black plastic water distribution pan from evaporative section, push  
down on pan and out on white plastic frame (Scale Control Insert). Clean V”  
openings in water distribution panel but do not scrape coating off bottom  
surface.  
7. Remove Water Panel evaporator and Scale Control Insert. Remove Water Panel  
evaporator from Insert and clean insert by flexing or using putty knife. Inspect  
Water Panel evaporator and replace with a new Water Panel evaporator, if nec-  
essary, with colored spot up.  
8. Re-install black water distribution pan. Reinstall evaporative section in the  
humidifier, with notch and hole in distribution pan toward you. Pop hose fitting  
on end of feed tube into distribution pan.  
9. See page 9 for reservoir and pump cleaning.  
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MAINTENANCE INSTRUCTIONS  
FOR MODELS 448  
RESERVOIR PUMP SECTIONS  
WARNING! 120 volts may cause serious injury from electrical shock. Disconnect  
power and shut off water supply before servicing.  
IMPORTANT: Clean and refill reservoir, hose, pump and float every 30 days during  
heating season.  
1. Pump Impellor Cap  
2. Cap Sides  
3. Impellor  
4. Cap Flow Control  
Opening  
5. Float  
6. Arm Mechanism  
3
5
2
2
4
6
1
A. TO CLEAN RESERVOIR  
1. Hold bottom of reservoir (IT IS FILLED WITH WATER) and loosen retainer  
knob.Carefully lower reservoir, disengaging from metal frame.  
2. Empty water, remove partition and reservoir liner.  
3. Clean or replace reservoir liner. Reinstall partition in liner. To replace  
reservoir, hook back of reservoir over lip of dark metal frame and tighten  
knob.  
B. TO CLEAN HOSE  
1. Disconnect hose from pump and pull hose up through hole.  
2. Flex hose to loosen scale and flush clean with a stream of water.  
3. Clean nozzle at the same time.  
C. TO CLEAN PUMP  
1. Remove pump impellor cap (1) by pushing down on projecting sides (2).  
2. Clean scale from inside of cover and impellor (3) with dull blade.  
3. Clean flow control (4) in pump outlet with 5/32bit.  
4. Snap pump impellor cap (1) back in place.  
5. Pull water hose down through hole, connect to pump, and attach nozzle into  
water distribution pan.  
D. TO CLEAN FLOAT  
1. Clean scale off float (5) and arm mechanism (6) with dull blade.  
2. Work arm mechanism (6) up and down to dislodge any scale buildup.  
E. TO OIL MOTOR  
1. Disconnect water line at valve inlet and swing line free. Disconnect the humidi-  
stat leads.  
2. Remove the three screws from the brown motor cover and remove.  
3. Use two drops SAE 20 oil in the yellow hole on top and inside the yellow mark  
on the side of the motor.  
F. TO REASSEMBLE  
1. Replace motor cover.  
2. To reinstall reservoir, hook back of reservoir over lip of dark brown metal frame  
and tighten knob.  
3. Reconnect water at valve inlet.  
4. To reinstall top cover, hook back under lip of dark brown metal frame and  
tighten two knobs.  
5. Reconnect humidistat or control leads and electrical power.  
6. Turn on water supply and fill reservoir in the fall.  
7. Check unit operation.  
8. Check system operation:  
Humidifier Control: Automatic Check system operation by setting the knob to  
Test.With furnace blower operating and furnace calling for heat, humidifier  
will operate for one minute.  
9. Set humidistat or Control to its original position.  
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MAINTENANCE INSTRUCTIONS  
for  
APRILAIRE HUMIDIFIER MODELS 558-568  
CAUTION! Sudden operation may cause personal injury or property damage. Turn  
humidistat or control to “off” or lowest setting before servicing.  
5
3
6
4
1
8
7
1. Front Cover  
2. Feed Tube  
3. Nozzle  
4. Water Panel Evapo-  
rative Assembly  
5. Distribution Tray  
6. VNotches  
7. Water Panel  
8. Scale Control Insert  
9. Drain Hose  
2
9
1. Note humidistat or control setting and turn dial to the OFFposition.  
2. Turn off water supply.  
3. At the side of the unit opposite the airflow duct pull front cover (1) off hold-  
ing with both hands and set aside.  
4. Carefully pull the plastic feed tube (2) out of the nozzle (3) at the top of the  
Water Panel evaporative assembly (4). Pull this assembly out by grasping at  
top and tipping out.  
5. Remove the black plastic distribution tray (5) from the evaporative assembly  
by unsnapping the white plastic holding strips from the tabs at the end of  
the tray. Lightly scrape out any calcium deposits and clean the Vnotches  
(6), but do not scrape off the granular coating from the bottom. This  
textured surface helps ensure even water flow for maximum performance.  
See page 2 if removed.  
6. Slide the Water Panel evaporator (7) out from the white plastic Scale  
Control Insert (8). Clean the Scale Control Insert by twisting and flexing it to  
loosen the calcium deposits, or use a putty knife. Inspect the Water Panel  
evaporator (Stock No. 10 for Model 558 and Stock No. 35 for Model 568)  
and replace with a new Genuine Aprilaire Water Panel if necessary. Slide  
the Water Panel back into the Scale Control Insert with the black colored  
spot up and snap the black distributor tray back into place.  
7. Re-install the Water Panel evaporative assembly into the unit by fitting its  
drain tube into the round receptacle at the base of the unit. Push the  
assembly in at the top against the beveled tabs that will hold it in place.  
Push the end of the feed tube back firmly into the nozzle and replace the  
front cover.  
8. Remove the drain hose (9) from the bottom of the unit and bend and flex it  
to loosen the internal calcium deposits. Then flush it with water under pres-  
sure and slip it back onto the black drain fitting.  
9. Turn on water supply.  
10. Check system operation:  
Humidifier Control: Automatic Check system operation by setting the  
knob to Test.With furnace blower operating and furnace calling for  
heat, humidifier will operate for one minute.  
11. Set Humidifier Control to its original position.  
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MAINTENANCE INSTRUCTIONS  
for  
APRILAIRE HUMIDIFIER MODEL 600  
CAUTION! Sudden operation may cause personal injury or property damage.  
Turn humidistat or control to “off” or lowest setting before servicing.  
1. Front Cover  
2. Feed Tube  
3. Nozzle  
4. Water Panel  
Evaporative Assembly  
5. Distribution Tray  
6. VNotches  
7. Water Panel  
8. Scale Control Insert  
9. Drain Hose  
10. Integral Damper  
1. Note humidistat or control setting and turn dial to the OFFposition.  
2. Turn off water supply.  
3. Press the tabs in the latches on the top and bottom of front cover (1) and pull cover off  
base with both hands. Set aside.  
4. Carefully pull the plastic feed tube (2) out of the nozzle (3) at the top of the Water Panel  
evaporative assembly (4). Pull this assembly out by grasping at top and tipping out.  
5. Remove the black distribution tray (5) from the evaporative assembly by lifting straight  
up from the scale control insert (8). Lightly scrape out any calcium deposits and clean  
the Vnotches (6) but do not scrape off the granular coating from the bottom.  
This textured surface helps ensure even water flow for maximum performance. See  
page 2 if removed.  
6. Slide the Water Panel evaporator (7) out from the white plastic Scale Control Insert (8).  
Clean the insert frame of calcium deposits with a putty knife. Inspect Water Panel evap-  
orator (Stock No. 35 for Model 600) and substitute a new Genuine Aprilaire Water Panel  
if necessary. Slide the Water Panel back into the scale control insert with the black col-  
ored spot up and snap the black distribution tray back into place.  
7. Re-install the Water Panel evaporative assembly into the unit by fitting its drain tube  
into the round receptacle at the base of the unit. Push the assembly in at the top  
against the beveled tabs that will hold it in place. Push the end of the feed tube back  
firmly into the nozzle and replace the front cover.  
8. Remove the drain hose (9) from the bottom of the unit and bend and flex it to loosen  
the internal calcium deposits. Then flush it with water under pressure and slip it back  
onto the drain fitting.  
9. Turn on the water supply.  
10. Check system operation:  
Humidifier Control: (Automatic or Manual) Check system operation by set-  
ting the knob to Test.With furnace blower operating and furnace calling  
for heat, humidifier will operate for one minute. DO NOT LEAVE IN TEST  
MODE AS HUMIDIFIER WILL NOT OPERATE.  
11. Set Humidifier Control to its original position.  
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MAINTENANCE INSTRUCTIONS  
for  
APRILAIRE HUMIDIFIER MODEL 700  
WARNING! 120 volts may cause serious injury from electrical shock. Disconnect  
power and shut off water supply before servicing.  
5
2
3
4
6
7
1
1. Front Cover  
2. Base  
3. Water Panel  
4. Distribution Tray  
5. VNotches  
6. Water Panel  
7. Scale Control Insert  
8. Drain Hose  
9. Power Cord  
8
9
1. Note humidistat or control setting and turn dial to the OFFposition.  
2. Disconnect electrical power and turn off water supply.  
3. Unlatch humidifier cover assembly (1) from base assembly (2) at the bottom of the  
cover, lift, and set aside.  
4. Pull out the evaporative assembly (3) by grasping at the top and tipping out.  
5. Remove the black distribution tray (4) from the evaporative assembly (3) by unsnap-  
ping the white plastic holding strips from the tabs at the end of the tray. Lightly scrape  
out any calcium deposits and clean the Vnotches (5) but do not scrape off the  
granular coating from the bottom. This textured surface helps ensure even water  
flow for maximum performance.  
6. Slide the Water Panel evaporator (6) out from the white plastic Scale Control Insert (7).  
Clean the Scale Control Insert by twisting and flexing it to loosen the calcium  
deposits or use a putty knife. Inspect the Water Panel evaporator (Stock No. 35) and  
replace with a new Genuine Aprilaire Water Panel if necessary. Slide the Water Panel  
evaporator back into the scale control insert with the red colored spot up and snap the  
black distribution tray (4) back into place.  
7. Re-install the evaporative assembly (3) into the base assembly (2). Push the evaporative  
assembly (3) in at the top between the retaining ribs that hold the assembly in place in  
a vertical position.  
8. Remove the drain hose (8) from the bottom of the unit. Bend and flex it to loosen the  
internal calcium deposits. Then flush it with water under pressure and slip it back onto  
the drain fitting.  
9. Reinstall cover assembly (1) by hooking at the top of the base assembly (2) and  
latching at the bottom.  
10. Reconnect electrical power (9) and turn on the water supply.  
11. Check system operation:  
Humidifier Control: (Automatic or Manual) Check system operation by set-  
ting the knob to Test.With furnace blower operating and furnace calling  
for heat, humidifier will operate for one minute.  
12. Set Humidifier or control to its original position  
.
- 14 -  
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LIMITED WARRANTY  
®
Your Research Products Corporation Aprilaire Humidifier  
unit is expressly warranted for one (1) year from date of instal-  
lation to be free from defects except, however, for the  
disposable water panel which will have to be replaced from  
time to time depending upon the amount of use.  
Research Products Corporations exclusive obligation  
under this warranty shall be to supply, without charge, a  
replacement for any part of the humidifier which is found to  
be defective within one (1) year period and which is returned  
not later than thirty (30) days after said one (1) year period by  
you to either your original supplier or to Research Products  
Corporation, Madison, Wisconsin 53701, together with the  
model number, manufacturing code number and installation date  
of the humidifier.  
THIS WARRANTY SHALL NOT OBLIGATE RESEARCH  
PRODUCTS CORPORATION FOR ANY LABOR COSTS  
AND SHALL NOT APPLY TO DEFECTS IN WORKMANSHIP  
OR MATERIALS FURNISHED BY YOUR INSTALLER AS  
CONTRASTED TO DEFECTS IN THE HUMIDIFIER ITSELF.  
IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS  
FOR A PARTICULAR PURPOSE SHALL BE LIMITED IN  
DURATION TO THE AFORESAID ONE YEAR PERIOD.  
RESEARCH PRODUCTS CORPORATIONS LIABILITY  
FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, OTHER  
THAN DAMAGES FOR PERSONAL INJURIES, RESULTING  
FROM ANY BREACH OF THE AFORESAID IMPLIED WAR-  
RANTIES OR THE ABOVE LIMITED WARRANTY IS EXPRESSLY  
EXCLUDED. THIS LIMITED WARRANTY IS VOID IF DEFECT(S)  
RESULT FROM FAILURE TO HAVE THIS UNIT INSTALLED BY A  
QUALIFIED HEATING AND AIR CONDITIONING CONTRACTOR.  
IF THE LIMITED WARRANTY IS VOID DUE TO FAILURE TO USE  
A QUALIFIED CONTRACTOR, ALL DISCLAIMERS OF IMPLIED  
WARRANTIES SHALL BE EFFECTIVE UPON INSTALLATION.  
Some states do not allow limitations on how long an  
implied warranty lasts or the exclusion or limitation of inciden-  
tal or consequential damages so the above exclusion or  
limitations may not apply to you.  
This warranty gives you specific legal rights and you may  
also have other rights which vary from state to state.  
- 15 -  
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®
THE BEST IN INDOOR AIR COMFORT  
®
The Aprilaire Indoor Air Comfort System is an integrated group  
of air quality enhancement products designed to work with your  
heating and cooling system to make your home more comfortable.  
For the best in indoor air quality, ask your heating and cooling  
contractor about these fine Aprilaire products, or visit us  
at www.aprilaire.com to solve your Indoor Air Comfort needs.  
®
®
Aprilaire  
Aprilaire  
Automatic Humidifiers  
High Efficiency Air Cleaners  
®
®
The Best Cure For Dryness  
Nobody Makes Clean Air Easier  
The world’s first computer-equipped,  
completely automatic humidifier.  
Delivers the cleanest, healthiest air ever  
available from a whole-house air cleaner.  
®
Aprilaire  
Zone Control Systems  
®
Custom Comfort Throughout Your Home  
The most reliable way to achieve temperature  
control in every area of your home.  
®
®
Aprilaire  
Aprilaire  
Fresh Air Exchangers  
Electronic Thermostats  
Only The Freshest Homes  
Energy Efficiency Never  
Have April Air  
Looked So Good  
Your best value for a constant,  
controlled supply of fresh air with  
energy-recovery.  
Ultra-thin, easy-to-use digital,  
programmable, and communicating  
controls featuring pinpoint accuracy.  
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SERVICE AND WATER PANEL  
REPLACEMENT RECORD  
Date  
Dealer Name  
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P.O. BOX 1467 MADISON, WI 53701-1467  
Products For Better Indoor Air Quality  
DP #10005406  
Printed in U.S.A.  
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